Solar: Aerospace
United Solar Ovonic's lightweight, flexible UNI-SOLAR®
modules coupled with the inherent superior high-temperature
performance of the amorphous silicon solar cells, make
the technology an ideal solution for government, defense
and special PV applications.
In addition, the radiation hardness of amorphous silicon
solar cells offer advantages for space applications.
United Solar Ovonic has been testing and evaluating
the suitability of its technology and products under
space conditions. NASA Lewis Center has measured a 12%
beginning-of-life conversion efficiency for UNI-SOLAR®
cells. Analysis of electron and proton bombardment data
shows that the end-of-life efficiency of currently available
UNI-SOLAR® space modules is comparable to
that of conventional crystalline silicon modules. The
UNI-SOLAR® modules, however, are less expensive
and much lighter.
While many space qualification tests are continuing,
UNI-SOLAR® modules have also orbited around
the earth on board the MIR Space station. Telemetry
data, gathered over a nineteen-month period, confirmed
that the reliability of these products was well suited
for space application.
United Solar Ovonic's strategy for introducing the
amorphous silicon products into the space market is
two-fold. United Solar is building cells and modules
using its present roll-to-roll technology. Unlike the
standard commercial products, the stainless steel will
be only 0.5 to 1 mil thick. With a cell efficiency of
8%, this can produce in excess of 600 W/kg. The optimization
and space-qualification phase of this program has been
completed and solar cells are being supplied to space
agencies and industries for evaluating and satellite
missions.
Simultaneously, United Solar is investigating the use
of lightweight Kapton® polyimide as a substrate
to make extremely lightweight cells. This developmental
program is aimed at producing modules which can generate
>2000 W/kg at 10% efficiency. Two approaches are
under investigation. In the first approach, cells on
Kapton® having a structure similar to the stainless
steel cells have been demonstrated in the research lab
with 9% efficiency and specific power >1250 W/kg.
The second approach on Kapton® uses a laser-interconnection
process to build modules which can potentially supply
2500 W/kg. Funding for this program has been provided
by the U.S. Air Force.
United Solar Ovonic is also exploring the use of its
cells for Airship programs, and has been working with
Lockheed Martin to address the requirements of the U.S.
Department of Defense.
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